Aston Particle Technologies

iDPC Mechanism

iDPC drives the adsorption/adherence of fine “guest” particles onto the surface of coarse “carrier” without pre-conditioning particles leading to formulations with enhanced functionality, stability and predictable performance. 

laboratory

Aston Particle Technologies, pioneers in providing innovative formulation solutions for small molecule and biological APIs through patented isothermal dry particle coating (iDPC) technology.

Introduction

 

iDPC mechanism
Schematic illustration of the 3 steps to iDPC, deagglomeration, dispersion and adsorption via thin layer fluidisation process.

iDPC Mechanism – 3 Steps

iDPC process consists of 3 simultaneous stages, an initial de-agglomeration, followed by particle dispersion and culminating in particle adsorption onto the larger carrier particles.

  • De-agglomeration: iDPC occurs in a chamber at rotating at high speed resulting in the formation of a thin layer at the chamber walls at which the cohesive particles are de-agglomerated. 
  • Particle Dispersion: Introduction of a gas blade disrupts the thin layer, forming small fluidised pockets which drive the mixing of the particles and disperses the fine  particles amongst the coarse particles delivering excellent content uniformity. 
  • Adsorption: The dispersed fine particles adsorb onto the surface of the coarse particles in discrete fractional, ‘monolayer’ or multilayer coatings as a function of the relative concentration.

Micrographs

Particle dispersion and coating achieved by iDPC
Particle dispersion and coating achieved by iDPC
Particle dispersion and Coating achieved by high shear blending
Particle dispersion and Coating achieved by high shear blending
Scanning Electron Micrographs (SEM)
Scanning Electron Micrographs (SEM) of a market-leading formulation manufactured using a high shear blender compared to a similar formulation manufactured by iDPC technology.